Let's Make Robots!
tc  

UNUS
A quick introduction: it was about 2 1/2 years ago that I first decided I might like to build a robot.  I of course knew nothing about it but it seemed like a fun challenge to me.  I found a lot of great info online and read a ton of people's posts on LMR.  I decided Arduino was the best path for my entrance into the world of microcontrollers based on its ease of programming and vast amounts of info available. It wasn't for another year that my fiance graciously bought me an arduino experimenters kit from adafruit.  I went straight to work learning all about arduino until my son was born a month later.
After he was a few months old I finally had time to start tinkering again on the weekends and evenings but had lost sight of what originally got me started with microcontrollers because of all the cool ideas I had for other projects.  Finally after several distraction-projects (like my baby interface device), I eventually started planning my first robot.  A few weeks later I ordered parts from pololu followed by an additional order from robotshop and a few trips to lowes, radio shack, and home depot. Now a few months after that first order I have my first functioning autonomous robot and plans for the second are in the works.

objectives (UPDATED after completion)
The robot will be autonomous and remote controllable
The robot will be a tracked vehicle (probably mostly from watching short circuit too many times as a kid)
The robot will do basic obstacle avoidance
The robot will do basic edge detection to avoid falling off tables or down stairs.
The robot will have "personality" (unless by personality i meant it freaks out and has a delicate disposition)
The robot will have a finished exterior with plastic or metal. (the innards shouldn't be visible)
The robot will be entirely constructed with plastic or metal.(no wood or cardboard)
The robot will be completely able to be taken apart.

Build
I started by assembling the tamiya track and wheel kit on a universal plate system.  I assembled the tamiya double gearbox and wired up a pololu low voltage dual serial motor controller.  I tested the motors by alligator clipping the battery leads directly to the motor wires.
My motor battery pack is a 3xAA holder that fits snugly in place in the front of my chassis.  An  additional 9 volt battery is used for the sensors and micro controllers but has yet to be permanently placed on the robot.  I also currently time it on and off by unplugging the battery so until I wire a switch it is just easier to rest it up on top.
To create the second tier I cut copper tubing to act as spacers on 2" 6-32 machine screws (the universal plates don't fit that big of a screw so I had to drill 4 holes bigger to accommodate the larger size.)  The smaller screws that hold the bottom set of wheels in place and form the bed for my battery holder are 1 1/2" 4-40 machine screws and the very small ones that hold on the gearbox and various other parts are 3/4" 4-40.
After assembling the chassis I put together a dagu pan and tilt kit so the robot can "look around". This is purely a personality enhancement as he won't really look up and down for any real purpose, just to give him "animated expressions". I put a teensy board on the head unit to make it portable by itself while I experimented with different head movements.  Eventually I decided to use a Teensy instead of the arduino but i don't have the custom carrier board put together for it yet so the videos only show using the arduino.  The head is also not really attached permanently to the chassis yet so that is why it wobbles around in the video.
Next I crafted an adapter for my arduino since the mounting holes don't line up with the tamiya plate.  I used a $1.00 plastic pencil box cut up with a pair of scissors then drilled with the appropriate hole locations.  It works great... I have a sketchup model I used for a template if anyone is interested.
I created two mounting brackets for the bottom Sharp ir sensors out of the same material.  I just free-handed them so they aren't nearly as nice as the arduino mount but they serve their purpose well.
The robot is currently fully autonomous so I feel I can finally post this and call it a "functioning robot".  It is still very much a work in progress though as you.can see I have only met a handful of my objectives (not to mention the vast amount of scope creep yet to be added in).

 

This pic shows how the battery holder slides in and out:
Battery Holder slides out

UPDATE: 2/6/2014

This robot has been done since march of 2012.  I don't know why it took me a year and half to ever update this post and mark it as complete.  As you can see in the video i made a "shell" for it out of plastic parts.  2dof head never ended up getting set up on the final build so i just called the project "done" without it... i think i may just take it off since i like the little dagu pan and tilt and it seems worthless to not be using it for something real.  oh and its LOUD... like scary loud... i think my gear box is not lubricated enough or something.

Here is the board i made for the teensy microcontroller:
Microcontroller Board 

360 Rotation of the final robot

Youtube playlist of my videos of UNUS 

i learned so much while building this project that has allowed me to do a lot of other things since then.

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Dannyv's picture

Do you power the original 3 volt tamiya motors with 3 batteries (4.5 volt)? Or do you have the 6 volt replacement motors?

bluesthue's picture

I'm not totally sure since i built it over a year ago... i can see there are 4 aa's so i'm assuming i'm running 6 volts (minus any drop from the motor driver) into it.  I'm not sure what motors cam with the motor gear box kit, but i feel like they were 6 volt motors.

bluesthue's picture

http://www.pololu.com/product/61

I'm pretty sure that's the product i was using which claims 

"The two low-voltage motors run on 3-6 volts and draw up to a few amps"

But i see the documentation provided with them says the motors may only be rated for max of 4.5v... so i don't know for sure.  This thing just sits on my desk now anyway.

http://www.pololu.com/file/0J11/fa_130ra.pdf

6677's picture

the exact model tamiya fit is the 3.0v max model. But being simple DC motors they arent too fussy and should handle overvolting. You didnt blow them up at any rate :P

bluesthue's picture

http://www.pololu.com/docs/0J11/all

true, although this research shows what the effects of driving these at a higher voltage can have on motors.  interesting read and great info if you're planning on heavy use of similar motors.  def worth replacing with higher voltage motors for a few bucks.

Dipanjan's picture

That sure is good looking...

bluesthue's picture

His head is wobbly and he is barely functional, but his exterior turned out pretty well.

 

Hello, im makig a robot with the same tamiya tracks configuration, and i plan on using wood to make a wooden platform instead of using the tamiya universal, and im looking for informations about  the spacing of the wheel holes in the platform, if that is possible, thank you.

bluesthue's picture

The tamiya universal plates have holes spaced out evenly across and makes mounting really easy so i highly recommend using them if you can... 
my top wheels are spaced about 5 1/4"  apart and about 5/8" above the plate (mainly because of where the motors gear box are placed.  

The bottoms are like 3/16" below the plate (1/8" thick)... or 15/16"  below the top wheels (if that makes sense).
they are placed 1 5/8" in front of the back wheel and 1 1/4" from the front wheel.  Spaced about 1 1/16" apart.

Hope that all helps.  The tracks have a couple different sections you can put together in different ways so you can make them longer or shorter.  I know mine had some left over tracks.  You may just want to put them together and play with the spacing a few different ways before drilling any holes in your base.

 

That's exactly what I needed, thanks!