Let's Make Robots!

Make your own IR obstacle detection sensor

Detects objects at close range. Can be used for object tracking.
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OBJECT_TRACKER_.BAS1.24 KB
OBJECT_TRACKER_V1.7.BAS1.89 KB
MPSA13.pdf154.35 KB
MPSA14.pdf43.7 KB

Now with video of the sensor being used as a Mintvelt inspired object tracker! This sensor is a short range obstacle detector with no dead zone. It has a reasonably narrow detection area which can be increased using the dual version. Range can also be increased by increasing the power to the IR LEDs or adding more IR LEDs

The photo below shows my test setup with some IR LED's (dark blue) as a light source and two phototransistors in parallel for the reciever. You could use one of each but I wanted to spread them out to cover a wider area. This setup works like a FritsLDR but with IR. It has a range of about 10-15cm (4-6 inches) with my hand as the object being detected.

I'm only running my LEDs about 20mA. My LEDs are capable of 50mA continuous and some LEDs are capable of 100mA (see "Getting the most from a LED").

I'm using this setup on Junior as a general purpose object advoidance sensor to prevent him backing into anything. I'm getting a good response with less than a volt when my hand is up close and reflecting the IR and over 4.5V with no IR.

IR_amp_closeup.jpg

To get this to work well with an A/D input it needs to have a much lower impedance (needs to let more current through). You can do this with an op-amp but most op-amps like more than 5V and are usually more expensive than my one transistor and three resistors. This is a simple one transistor amplifier that gives my ADC good resolution. Click on the schematic for a larger picture.

IR_sensor_Schematic__small_.jpg

Starting from the left you can see my two IR LEDs with a resistor and transistor in series. The transistor allows the processor to turn the LEDs on or off. This is necessary to tell the difference between the ambiant IR from daylight and indor lighting and the reflected light from the LEDs that indicates the presence of an object.

Next are my two phototransistors in parallel with a 1M resistor in series. You could use only one but I wanted to cover a wider area so my transistors will point in slightly different directions. If either one detects IR it will allow more current to flow. Since volts=current x resistance, even a small increase in current will create a reasonable increase in voltage across the 1M resistor. Unfortunately the low input impedance of many AD converters will act like a small resistor in parallel with the 1M resistor and dramatically reduce the output to the processor. This is where our BC549 transistor comes in to save the day. In conjunction with the 1K and 10K resistors it amplifies the signal so that the analog input on your processor gets a nice strong signal.  The BC549 is not too critical, just about any general purpose signal transistor should do. My transistor had a hfe of 490 when measured with a multimeter. You should probably have a hfe of at least 200-300.

IR_sensor__small_.jpg

As you can see my sensor is made from liberal amounts of hotglue. Click image for a bigger picture. This has the advantage that you can flex the leds and transistors outward to cover a larger area. This is Juniors reversing sensor to prevent him reversing into anything and as such will cover a wide area. I will make single Led/Phototransistor sensors for front left and front right. This will allow him to avoid crashing into obstacles when his rangefinder/object tracker is looking elsewhere.

Note that the phototransistors are slightly forward of the blue LEDs. This helps stop stray light from the LEDs being detected.

 

 

 

 

 

 

Below is the sensor hooked up to Juniors mainboard which has three of my amplifiers built in.

IR_Sensor___Mainboard.jpg

 Using a simple test program that turns on the IR LEDs, stores the value of the ADC, turns off the LEDs, reads the ADC again and then subtracts the stored value from the recent value I was getting readings from 6 to 940. This was with the curtains closed and the lights off. When the reading was 6, my hand was about 300mm (1ft) away. With the lights on the values ranged from about 60 to 940 with a value of 60 being with my hand only about 150mm (6inches) away. Considering the max possible resolution with a 10bit ADC is 0 to 1023, I thought 60-960 with the lights on was a very good result.

After a comment about using sleeves I repeated these test with heatshrink sleeves on the LEDs and phototransistors. The sleeves actually had a negative effect and reduced the range. After I removed the sleeves I did not get the same reduction in range with the lights on. I don't know if it is because during the first test it was daylight outside and the curtains didn't block it all or if it was the way I held the sensor but the second set of test gave an almost identical range of approximately 300mm (12 inches) reguardless of the lights being on or off. I'll have to try again tomorrow when it is daylight again. It seems my initial test was at fault, maybe the way I held the sensor?

IR_Sensor_Single__small_.jpgThis is the single version of the sensor and will cost about half. In the photo you can see the current limiting resistor for the LED. Ignore the value as I had different requirements for Junior. Use the values shown in the schematic.

I've joined the positives together so there is only three wires going back to the mainboard.

Note that the phototransistor is slightly in front of the LED to prevent stray light from the LED being detected.

 

IR_Sensor_Single_2__small_.jpgOnce again I've used hotglue and heatshrink to make it solid and well insulated.

 

 

 

 

 

 

 

 

 

 

 

This is the schematic for the single version. Click on it and the photos for larger images.

IR_single_sensor_Schematic__small_.jpg

Because this sensor only has a single phototransistor it isn't quite as sensitive. To compensate I've increased the current to the LED to almost 50mA which is the maximum continuous current allowed. Because the LED is pulsed on and off this is quite safe and could have been increased to 100mA. The problem with pushing a LED to its limits when controlled by a proccesor is that if a fault occurs in the software then the LED could be destroyed.

When tested, The readings from the ADC of the picaxe ranged from about 100 - 910 reguardless of background lighting. Despite the slightly reduced resolution due to a single phototransistor the range was about 400mm (16inches). This increased range was due to the increased power to the LED.

Make certain your LED and phototransister are parallel to each other for good range.

It was asked how wide is the detection area. Using my hand as the object at a distance of aproximately 300mm (12 inches) from the single sensor the detection area was about 150mm (6 inches) wide. The double sensor can detect a wider area if the phototransistors are spread out at different angles.

Using my hand sideon to the single sensor the detection area was only about 60-70mm (2-3 inches). This is reasonably narrow due to the lenses in the LEDs and the phototransistors.

It should be noted that this is not a linear sensor because the intensity of light from the LEDs is 1 divided by distance squared. In other words, when the object is twice the distance away, the IR from the LEDs is 1/4. As a result, the closer the object, the better the resolution.

This would be a useful sensor to fill in for the dead zone of other IR sensors such as the SHARP GP2D12. To prevent interferance, one should be disabled when using the other.

 


 

As mentioned at the start, I've also experimented with using two of these sensors for a simple object tracker inspired by Mintvelt's "four eyes". This version can't tell the size or distance of an object but can track an object well enough for a robot to recognise a moving object and give chase. Wish I still had a cat, imagine a robot with a waterpistol chasing a cat around the house :

I've attached the code used in the video as well as an improved version (V1.7) that eliminated the servo jitter.

 Object_tracker2__small_.jpg

 

 Good luck and enjoy :)

 


Sunday 4-1-2009

 

This is the latest version of my object tracker as used in SplatBot. I've used 20 IR leds to increase the range. They are limited to 50mA at the moment so that they can't be damaged by faulty code. If I was to push them to their limit then the range could be increased further but they could then be damaged by something like an interupt routine occuring when the LEDs are on.

IR_sensor_array__small_.jpg

This is the schematic.

IR_sensor_array_Schematic__small_.jpg

Click on it for a larger picture. I found with all The LEDs on that the sensors were swamped by reflected IR from my hand even at a distance of about 400mm. The circuit works fine and I definitely get a lot more range but I'm going to have to remove the sensors from the board and mount them seperately so that I can adjust their distance relative to each other to optimise tracking and so I can better shield them from ambiant IR.

This is a work in progress.

 


Updated: 19-1-2009

I've experimented with improving and simplifying the detection circuit. This will give you better range.

IR_obstacle_detector_3_Schematic.jpg

The MPSA13 is a high gain darlington transistor with a hfe of over 5000. If you get the MPSA14 it has about twice the gain. By adjusting the 500 ohm trimpot you should get much better range than the old circuit.

 

 

 

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:D

 

it is all a matter of experimentation. Start with a ball hanging on a thread and see if it will detect it. If it does not then sensitivity can be increased by adding more LEDs, increasing the amplification or adding more sensors. The problem with increasing amplification is that it increases noise so I would try for a stronger signal by adding more LEDs and sensors if necessary.

I have built a test sensor now.

And connected it to pa0 on my atmega1280 to detect logical 1/0

But the led on my board connected to PB7 will not turn off when i put the sensor in darkness. my multimeter shows 3.5-4.1V when it is dark. What is wrong? my atmega1280 or something else?

DDRA = 0;
DDRB |=(1<<DDB7);
uint8_t temp;
   
PORTB=255;
for(;;)
{
        temp=PORTA;
        if(temp>0)
        {
            PORTB=0;
        }
        if(temp ==0)
        {
        //    PORTB=255;
        }
       
}

I Have now modified it so that it works with ADC removed all the resistors exept the 10k pullup resistor. now it works with the ADC

but it does still not pull te digital io to 0 when it detects something.

This is strange

This is an analog sensor and it's output will depend on ambiant IR. The circuits I've shown are only a guide line and may need different resistor values depending on the sensor you use. Your software must look for a sudden change in the output, not absolute values.

I'm trying to build a paintball chronograph. that will detect paintballs and calculating their feet per second.
Placing the reciver and dedector to create a break beam would this be fast enough to trip the IO line on a microcontroller?

A paintball is .689inch (the time a paintball would take to travel past the sensor is .689/12/300=190µs) the sircuit would have to trip the io to a 0 or a 1 in max 50µs to be in a safe range(it's a ball so it would not fully break the beam all the time it travels past it.).

I'm planing on using the S2829 phototransistor
https://www1.elfa.se/data1/wwwroot/webroot/Z_DATA/07522337.pdf

and a standard 3mm ir led

would this work or should I use some other transistor/modification?

The sensor you are thinking of using has a total rise/fall time of 5uS so it will be fast enough. your problem will be getting the paintball to pass within range of the sensor.

i'm going to place it in a 2.5cm diameter pvc pipe.

a 5mw led would be stong enough for that distance i hope.

You can always increase the sensitivity by wiring 2 sensors in parallel if necessary. More light also helps so depending on the component prices it may be cheaper to have more LEDs. Remember that your IR sensor is most sensitive to IR at 850nm so make sure you use 850nm IR LEDs.

those where out of stock so i got an other one.
https://www1.elfa.se/data1/wwwroot/webroot/Z_DATA/07522451.pdfit's 15µs but that should work.

I also got BC517 Darl-transistor NPN 30V 1A TO92 with hfe 30000 Is that to much or should I use that transistor instead of the BC549C in the schematic?